Built for U.S. Carrier Sorting Systems
U.S. carriers apply heavy sorting pressure, so purpose-built boxes reduce corner crush, bending, and seam splits during automated handling across domestic shipping networks nationwide routes.
Businesses across the world trust our mailer boxes for strength, fast turnaround, and professional presentation.

Mailer boxes are produced for startups, growing brands, and global sellers.

From minimalist black to bold branded designs.

Orders move from approval to production without any delays.
Vinyl record shipping boxes are built for one clear task: keeping records flat and stable during transit. Records bend easily. Sleeves split under pressure. Because of this, standard mailers often fail. These boxes solve that problem with structure, fit, and controlled strength.
First, the material matters. Most boxes use rigid corrugated board with a defined flute profile. This flute layer absorbs shock while resisting compression from stacked parcels. As a result, the record stays flat even under load. In addition, tight internal tolerances reduce lateral movement, which lowers the risk of seam splits and edge wear.
Next, sizing plays a key role. Single-LP designs function as LP record mailers, holding the album centered with minimal clearance. Multi-LP versions add reinforced panels and deeper sidewalls to manage added weight. Some formats also include corner buffers to handle drop impact at stress points.
Then comes usage. These boxes support shipping through postal systems, courier hubs, and fulfillment centers. They are widely used by record stores, online sellers, distributors, and collectors moving high-value pressings. For retail or archival use, a cardboard record mailer offers controlled rigidity without excess bulk.
Finally, performance is measurable. Key metrics include edge crush test values, compression strength, and board thickness. Together, these factors reduce transit damage, returns, and handling loss across shipping cycles.
Vinyl shipping boxes are sized to support standard LP formats while controlling movement during transit. Dimensions are set to keep records flat and centered, which helps reduce edge pressure and sleeve stress during handling.
Typical Inner Sizes:
Material Options:
Structural Options:
Customization Options:


Sleek, bold, minimal, or loud, choose a design that matches your brand energy.

No rattling, no wasted space. We size your box to fit your product flawlessly.

Select strong, eco-friendly materials that protect your goods in transit.

Add logos, colors, foil, embossing, or finishes that turn heads.

Review your proof and approve once everything looks spot-on.

Your custom mailer boxes are produced, packed, and delivered. Be ready to impress.
U.S. carriers apply heavy sorting pressure, so purpose-built boxes reduce corner crush, bending, and seam splits during automated handling across domestic shipping networks nationwide routes.
Domestic record sellers face returns from transit damage; specialized shipping boxes maintain flat profiles and internal stability for LPs moving coast to coast safely nationwide.
A dedicated vinyl mailer offers controlled clearance, rigid corrugation, and predictable compression strength, which helps records survive long-haul U.S. courier and postal systems reliably nationwide.
Ordering domestically sized boxes simplifies compliance with U.S. parcel standards, lowers dimensional weight risk, and supports faster fulfillment for American customers and warehouses nationwide operations.
Yes. The box design keeps pressure off record edges and corners. When used with inner pads, records remain flat and stable during transit.
For best results, remove the vinyl from the sleeve and place it between cardboard pads inside the box. This reduces seam splits and surface scuffing.
Yes. Their rigid structure and tight fit help protect records from compression, vibration, and stacking pressure common in long-haul and cross-border shipping.
They can. Using spacers or filler pads prevents movement, allowing safe shipment of 2–5 records depending on weight and packaging method.
These boxes are designed to resist bending and corner crush during automated sorting, conveyor handling, and stacked transport environments.
Discover what our clients have to say about their experience with Make A Boxes, and see why we’re the trusted partner for custom packaging solutions across industries.
Our customers love the unboxing experience! The mailer boxes are strong, classy, and make our products feel exceptional.